CutPlan

Optitex CutPlan is an automated order management and mass‑nesting solution for the cut room. It consolidates styles, sizes, colors, and fabrics into optimized cut orders, generates the most efficient marker sets, and improves fabric roll utilization—delivering faster throughput, lower material costs, and precise production planning for small to large operations.

Features

• Automated cut order creation across styles, sizes, colors, and fabric types
• Mass nesting to automatically generate the optimal number of markers
• Enhanced roll management with width, length, and cost attributes
• Automatic grouping of size ratios to optimize spreading and lay plans
• Algorithmic calculation of best cut order solutions for efficiency
• Configurable reports covering orders, marker files, spreading groups, fabric rolls, and materials
• Seamless data intake from 2D/3D CAD workflows (e.g., PDS and Marker)

Capabilities

• Operate single or multiple complex marker orders in parallel
• Optimize fabric usage by aligning cut orders with roll inventory and constraints
• Support variation grading, mixed colors, and multiple fabric types at scale
• Project and calculate order production costs early for accurate planning
• Apply ratio strategies and bundle logic to meet packing and production requirements
• Integrate with downstream cutting and spreading processes for end‑to‑end execution

Benefits

• Reduce fabric waste and material spend through smarter nesting and roll utilization
• Increase cut‑room productivity with automated planning and marker generation
• Accelerate time‑to‑production by consolidating complex orders into optimized runs
• Improve scheduling accuracy and forecasting with cost and consumption visibility
• Strengthen sustainability by minimizing offcuts and optimizing spreads
• Enhance operational reliability via standardized, report‑driven workflows